The Die Cutting Process

XTO’s Die Cutting process is capable of cutting foam materials up to an inch thick, solid rubber up to 3/8” thick and rigid materials up to 1/8” thick. Our Die Cutting process works with materials including open cell foam, closed foam, solid rubber, neoprene, felt and cork. In addition to the number of Die Cutting materials we can work with, XTO offers low tooling costs, short lead-time to purchase tools and in most cases the lowest manufacturing costs for the types of materials listed above.


Die Cutting Services

XTO offers a variety of Die Cutting services available for a variety of applications including but not limited to:

  • Die Cut Gaskets
  • Die Cut Plastic
  • Die Cut Rubber Pads
  • Die Cut Foam

Our Die Cutting services are applicable in a number of industries, and can be tailored to suit your unique project. We service the gasket, EMI/RFI shielding, thermal insulation, electrical insulation, tape, adhesive, extrusion, filter, rubber pad, bumper and shim industries – as well as several others. Regardless of the nature of your project, XTO can offer the Die Cutting services you need at a cost effective price.


If you’re in need of Die Cut foam, Die Cut gaskets, Die Cut plastic or Die Cut rubber pads, XTO can help. Contact us today to learn more about our Die Cutting services and find out how we can help you with your next project.

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Our company needed an order for 25 custom gaskets and XTO not only made the perfect gasket, they beat the deadline.  The staff always treats me like I am the most important customer they have.  Thanks for a job well done.

Turn around time

XTO maintains a large inventory of supplies to rapidly meet your production needs. We can offer complete certification, shelf life, and custom labeling capabilities to meet all your quality requirements.

Don't see it, we make it

Creativity, technology and motivated people come together at XTO. We consistently deliver custom, quality products on time, and at the right bottom line! Get us into your decision making ‘loop’ early to take full advantage of our experience and expertise.


We have an extensive list of clients that we have continued to do business with for many years.  Contact us today if you want to become our next!